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    Manufacturing engineering handbook / Hwaiyu Geng [editor].

    • Title:Manufacturing engineering handbook / Hwaiyu Geng [editor].
    •    
    • Other Contributors/Collections:Geng, Hwaiyu, editor.
    • Published/Created:New York : McGraw-Hill Education, [2016]
    • Holdings

       
    • Library of Congress Subjects:Production engineering.
    • Edition:Second edition.
    • Description:1 volume (various pagings) ; 29 cm
    • Notes:Previous edition: 2004.
      Includes bibliographical references and index.
    • ISBN:9780071839778 hardcover
      0071839771 hardcover
    • Contents:Machine generated contents note: ch. 1 Advanced Manufacturing with Cloud, Internet of Things, and Sustainability 1-3
      1.1. Introduction 1-3
      1.2. Advanced Manufacturing and Sustainable Manufacturing 1-4
      1.3. Advanced Manufacturing Technologies 1-4
      1.4. Advanced Manufacturing and Global Manufacturing 1-7
      1.5. Internet of Things and Advanced Manufacturing 1-8
      1.6. Sustainable Manufacturing 1-9
      1.7. Future of Advanced Manufacturing 1-11
      1.8. Conclusion 1-12
      References 1-13
      Further Reading 1-14
      ch. 2 Global Manufacturing 2-1
      2.1. Rise of Global Manufacturing 2-1
      2.2. Global Manufacturing Enterprise 2-2
      2.3. Innovative Products for Global Markets 2-2
      2.4. Manufacturing Systems 2-3
      2.5. Business Models for Global Manufacturing Enterprises 2-4
      2.6. Manufacturing Paradigm Transitions Over Time 2-5
      Acknowledgment 2-7
      References 2-7
      ch. 3 Design for Manufacture and Assembly 3-1
      3.1. Introduction 3-1
      3.2. Maximum Part Size 3-1
      3.3. Design for Drilling 3-2
      3.4. Design for Milling 3-2
      3.5. Design for Turning 3-3
      3.6. Design for Sheet Metal Fabrication 3-3
      3.7. Design for Injection Molding 3-5
      3.8. Design for Additive Manufacturing 3-6
      3.9. Design for Assembly 3-8
      3.10. Conclusion 3-9
      Further Reading 3-9
      ch. 4 Design of Experiments 4-1
      4.1. Introduction 4-1
      4.2. Brief History of Design of Experiments 4-1
      4.3. Statistical Methods Involved 4-1
      4.4. Definitions 4-1
      4.5. Objectives of Experimental Designs 4-1
      4.6. Selection of an Experimental Design 4-2
      4.7. ANOVA-Based Experimental Designs 4-2
      4.8. Single-Factor Design or Completely Randomized Design 4-2
      4.9. Calculations for Single-Factor ANOVA Tables 4-2
      4.10. Single-Factor ANOVA Table 4-2
      4.11. Two-Factor Design or Randomized Block Design 4-3
      4.12. Calculations for Two-Factor ANOVA Tables 4-3
      4.13. Two-Factor ANOVA Table 4-3
      4.14. Two-Factor with Interaction Design 4-4
      4.15. Calculations for Two Factor with Interaction ANOVA Tables 4-4
      4.16. Two Factor with Interaction ANOVA Table 4-4
      4.17. Factorial Base Experimental Designs 4-4
      4.18. Full Factorial of Two Factors at Two Levels (22) Design 4-5
      4.19. Full Factorial 22 Design with Two Replications 4-5
      4.20. Full Factorial 22 Design-Linear Equation Model 4-5
      4.21. Full Factorial 22 Design Calculations 4-5
      4.22. Observations 4-6
      4.23. Full Factorial Three Factor with Two Levels (23) Designs 4-6
      4.24. Graphical and Statistical Analysis of a Full Factorial 23 Design 4-6
      4.25. Software Application Example 4-7
      4.26. Additional Thoughts on Factorial Designs 4-14
      Further Reading 4-14
      ch. 5 Design for Six Sigma 5-1
      5.1. Introduction and Motivation 5-1
      5.2. DFSS Methodology 5-1
      5.3. Identify Phase 5-2
      5.4. Design Phase 5-3
      5.5. Optimize Phase 5-5
      5.6. Validate Phase 5-6
      5.7. Comparing DFSS with Other Strategies 5-6
      5.8. Deploying DFSS 5-6
      References 5-9
      ch. 6 Value Engineering 6-1
      6.1. History 6-1
      6.2. Importance of Value Engineering in Today's Market 6-1
      6.3. What Is Value Engineering 6-1
      6.4. Putting Value Engineering to Practice 6-2
      6.5. Application of VE 6-4
      Further Reading 6-5
      ch. 7 Basic Tools for Tolerance Analysis of Mechanical Assemblies 7-1
      7.1. Part I: Introduction to Tolerance Analysis of Assemblies-1D 7-1
      7.2. Part 2: Introduction to 2D Tolerance Analysis of Assembly 7-6
      7.3. Part 3: Introduction to Analysis of 2D Assembly Tolerance Models 7-11
      Further Reading 7-16
      ch. 8 Quality Function Deployment 8-1
      8.1. Introduction 8-1
      8.2. Methodology 8-1
      8.3. Expanded House of Quality 8-2
      8.4. Example 8-3
      8.5. Summary 8-4
      References 8-4
      Further Reading 8-4
      ch. 9 Computer-Aided Design and Manufacturing 9-3
      9.1. Boundary Representations and Free-Form Surface Design 9-3
      9.2. Free-Form Geometry Manufacturing Techniques 9-3
      9.3. Manufacturing Steps: Analysis for Manufacturing 9-5
      9.4. Pending Challenges 9-9
      9.5. Conclusions 9-10
      References 9-10
      ch. 10 CNC Control 10-1
      10.1. Introduction 10-1
      10.2. Principle and Fundamentals 10-1
      10.3. Multipath Processing 10-6
      10.4. Network Integration 10-6
      10.5. Simulation 10-9
      10.6. Operation, Safety, and Maintenance 10-9
      10.7. Green Manufacturing and Energy Savings 10-12
      10.8. Future Trends and Conclusions 10-13
      Acknowledgments 10-14
      Further Readings 10-14
      ch. 11 Adaptive Control for Machining Operations 11-1
      11.1. Introduction 11-1
      11.2. Principle and Technology 11-1
      11.3. Application 11-3
      11.4. Financials 11-8
      11.5. Future and Conclusions 11-9
      Further Reading 11-9
      ch. 12 Manufacturing Simulation 12-1
      12.1. Introduction 12-1
      12.2. Simulation Concepts 12-2
      12.3. Simulation Applications 12-3
      12.4. Conducting a Simulation Study 12-4
      12.5. Economic Justification of Simulation 12-5
      12.6. Future and Sources of Information on Simulation 12-6
      12.7. Summary 12-6
      References 12-6
      ch. 13 Foundations of Microsystems (MEMS) Manufacturing 13-1
      13.1. Introduction 13-1
      13.2. Technology Fundamentals of MEMS 13-3
      13.3. How Are MEMS Made? 13-5
      13.4. What Are the Applications of MEMS? 13-14
      13.5. MEMS Is a Green Technology 13-15
      13.6. Future Trends 13-15
      13.7. Conclusions 13-15
      References 13-15
      Further Information 13-17
      ch. 14 Nanotechnology and Nanomanufacturing 14-1
      14.1. Introduction 14-1
      14.2. What Is Nanotechnology? 14-1
      14.3. Why Nanotechnology Is Important 14-1
      14.4. History of Nanotechnology 14-1
      14.5. Fundamental Methods of Fabrication on the Nanoscale 14-3
      14.6. Nanotechnology Metrology 14-6
      14.7. Nanotechnology Manufacturing 14-7
      14.8. Applications and Markets 14-8
      14.9. Relationship Between MEMS and Nanotechnology 14-8
      14.10. Future Directions and Research 14-8
      14.11. Implications and Regulations 14-8
      14.12. Conclusions 14-9
      References 14-9
      ch. 15 Additive Manufacturing or 3D Scanning and Printing 15-1
      15.1. Introduction 15-1
      15.2. Rise of Additive Manufacturing 15-1
      15.3. Scanning 15-3
      15.4. Computer Aided Design and Computer Assisted Modeling 15-4
      15.5. Additive Manufacturing/3D Printing Materials 15-4
      15.6. Additive Manufacturing/3D Printing Applications 15-4
      15.7. Supply Chain and "On-Demand" Manufacturing 15-7
      15.8. Green Additive Manufacturing 15-7
      15.9. Future Growth and Capabilities 15-7
      References 15-7
      Resources 15-8
      Further Reading 15-9
      ch. 16 Heat Treatment: Principles and Practices 16-3
      16.1. Principles of Heat Treatment 16-3
      16.2. Ferrous Heat Treatment 16-12
      16.3. Nonferrous Heat Treatment 16-19
      16.4. Heat-Treatment Equipment 16-22
      References 16-28
      Further Reading 16-29
      ch. 17 Metalcasting Processes 17-1
      17.1. Introduction 17-1
      17.2. Metalcasting Processes 17-1
      17.3. Casting Economics 17-7
      17.4. Environmental and Safety Control 17-7
      Further Reading 17-8
      ch. 18 Powder Metallurgy 18-1
      18.1. Introduction 18-1
      18.2. Powder Metallurgy Processes 18-2
      18.3. Part Design Considerations 18-4
      18.4. Materials and Properties 18-5
      18.5. Comparison to Competing Metalworking Technologies 18-6
      18.6. Conclusion 18-6
      References 18-7
      Information Resources 18-7
      ch. 19 Welding, Brazing, and Thermal Cutting 19-1
      19.1. Introduction 19-1
      19.2. Essence of Welding 19-2
      19.3. Arc Welding Processes 19-3
      19.4. Oxyfuel Gas Welding 19-7
      19.5. High Energy Beam Welding 19-7
      19.6. Resistance Welding 19-7
      19.7. Solid-State Welding 19-8
      19.8. Other Welding Processes 19-10
      19.9. Soldering and Brazing 19-10
      19.10. Welding and Material Considerations 19-12
      19.11. Welding Costs 19-14
      19.12. Nondestructive Weld Testing 19-15
      19.13. Welding Safety 19-15
      Bibliography 19-16
      Further Reading 19-16
      ch. 20 Pressworking 20-1
      20.1. Introduction 20-1
      20.2. Common Pressworking Processes 20-2
      20.3. Tooling Fundamentals 20-3
      20.4. Press Fundamentals 20-6
      20.5. Common Materials for Pressworking 20-9
      20.6. Safety Considerations for Pressworking 20-10
      20.7. Technology Trends and Developments 20-10
      Further Reading 20-12
      ch. 21 Laser Materials Processing 21-1
      21.1. Overview 21-1
      21.2. Understanding of Laser Energy 21-1
      21.3. Laser Safety 21-3
      21.4. Laser-Material-Processing Systems 21-4
      21.5. Laser Machining Processes 21-5
      21.6. Review of Other Laser-Material-Processing Applications 21-9
      21.7. Concluding Remarks 21-11
      References 21-11
      ch. 22 Abrasive Jet Machining 22-1
      22.1. Introduction 22-1
      22.2. Cutting Process 22-2
      22.3. Equipment 22-3
      22.4. Safety 22-7
      References 22-7
      Further Reading 22-7
      ch. 23 Metalcutting, Turning, and Milling 23-3
      23.1. Mechanics of Metal Cutting 23-3
      23.2. Turning 23-6
      23.3. Milling 23-10
      23.4. Failure Analysis 23-12
      23.5. Operating Conditions 23-14
      References 23-17
      Further Reading 23-17
      Acknowledgment 23-18
      ch. 24 Holemaking 24-1
      24.1. Introduction 24-1
      24.2. Methods for Machining Holes 24-1
      24.3. Drilling Holes 24-2
      24.4. Drill Types 24-2
      24.5. Milling Holes and Cavities 24-4
      24.6. Milling Methods 24-4
      Contents note continued: 24.7. Boring 24-5
      24.8. Boring Methods 24-5
      24.9. Reaming, Skiving, and Roller Burnishing 24-6
      24.10. Deep-Hole Machining 24-8
      Further Reading 24-10
      ch. 25 Threading 25-1
      25.1. Introduction 25-1
      25.2. Methods for Cutting Screw Threads 25-1
      25.3. Establishing the Method and Operation 25-2
      25.4. Thread Turning 25-2
      25.5. Thread Milling 25-9
      25.6. Thread Whirling 25-11
      Further Reading 25-12
      ch. 26 Rolling Process 26-1
      26.1. Rolling Process Background 26-1
      26.2. General Characteristics of the Rolling Process 26-2
      26.3. Rolling System Geometrics and Characteristics 26-8
      26.4. Process Economic and Quality Benefits 26-10
      26.5. Rollable Forms 26-12
      26.6. Rolling Materials 26-16
      26.7. Rolling Blank Requirements and Related Effects 26-17
      26.8. Die and Tool Wear 26-19
      26.9. Rolling Equipment 26-20
      26.10. Process Control and Gaging 26-25
      26.11. Operational Uses of Rolling 26-26
      26.12. Future Directions 26-27
      Further Reading 26-27
      ch. 27 Tapping 27-1
      27.1. Introduction 27-1
      27.2. Machines Used for Tapping and Tap Holders 27-1
      27.3. Tap Nomenclature 27-3
      27.4. Influence of Material and Hole Condition 27-4
      27.5. Effects of Hole Size 27-4
      27.6. Workpiece Fixturing 27-4
      27.7. Tap Lubrication 27-6
      27.8. Determining Correct Tapping Speeds 27-6
      ch. 28 Fundamentals of Gear and Gear Manufacturing 28-1
      28.1. Background 28-1
      28.2. Different Kind of Gears 28-1
      28.3. Profile 28-3
      28.4. Gear Nomenclature 28-3
      28.5. Gear Manufacturing 28-5
      Further Reading 28-5
      ch. 29 Grinding Technology 29-1
      29.1. Grinding Fundamentals 29-1
      29.2. High-Performance Grinding Using Conventional Abrasive Wheels 29-10
      29.3. High-Performance Grinding Using CBN Grinding Wheels 29-18
      Acknowledgments 29-29
      References 29-32
      Further Reading 29-32
      ch. 30 Electrical Discharge Machining and Electrochemical Machining 30-1
      30.1. EDM 30-1
      30.2. Principle of EDM 30-1
      30.3. Types of Die-Sinking EDM Machine 30-2
      30.4. Types of Wire EDM Machine 30-3
      30.5. Use of Die-Sinking EDM 30-5
      30.6. ECM 30-7
      30.7. ECM Applications 30-8
      30.8. Advantages and Disadvantages of ECM 30-8
      30.9. Conclusion 30-8
      Further Reading 30-8
      ch. 31 Robotics and Automation 31-3
      31.1. Introduction 31-3
      31.2. Robotics Principles and Fundamentals 31-3
      31.3. Common Types of Industrial Robots 31-3
      31.4. Welding Robots 31-4
      31.5. Picking, Packing, and Palletizing 31-4
      31.6. Robotic Loading and Unloading-Machine Tending 31-7
      31.7. Robot Vision Systems 31-8
      31.8. Robot Operations, Safety, and Maintenance 31-10
      31.9. Green Manufacturing and Energy Savings 31-11
      31.10. Conclusions and Future Trends 31-12
      Further Reading 31-12
      ch. 32 Machine Vision 32-1
      32.1. Introduction 32-1
      32.2. Operating Principles 32-1
      32.3. Elements of a Machine Vision System 32-2
      32.4. Machine Vision Working with Robots 32-9
      32.5. Vision Systems for Inspection 32-10
      32.6. Automation Considerations 32-12
      32.7. Green Technology Considerations 32-13
      32.8. Trends in Machine Vision Technology 32-13
      Further Reading 32-14
      ch. 33 Polymer-Composites Manufacturing Processes 33-3
      33.1. Introduction to Composites 33-3
      33.2. Fiber-Reinforced Thermoset Molding Processes 33-5
      33.3. Fiber-Reinforced Thermoplastics 33-7
      33.4. Vacuum Bagging Techniques 33-12
      33.5. Resin-Transfer Molding Techniques 33-13
      33.6. Structural Reaction Injection Molding 33-14
      33.7. Continuous Fiber-Reinforced Composites Prepreg Layup 33-15
      33.8. Filament Winding 33-18
      33.9. Pultrusion 33-19
      33.10. Braiding 33-20
      33.11. Tailored Fiber Placement 33-20
      33.12. Hybrid Composites 33-21
      33.13. Outlook 33-22
      References 33-23
      ch. 34 Plastic Molding Processes 34-1
      34.1. Introduction 34-1
      34.2. General Considerations for Molding Processes 34-1
      34.3. Thermoset Molding Process 34-2
      34.4. Thermoplastic Molding Processes 34-6
      34.5. Evolution of the Injection Molding Machine 34-12
      34.6. New Approaches in Plastic Molding 34-14
      34.7. Short Review of Die Casting 34-15
      References 34-15
      Further Reading 34-15
      ch. 35 Injection Molds for Thermoplastics 35-1
      35.1. Introduction 35-1
      35.2. Injection Mold Component Definitions 35-1
      35.3. Part Design 35-2
      35.4. Production Rate 35-2
      35.5. Types of Molds 35-2
      35.6. Cavity Layouts 35-4
      35.7. Hot Runner Systems 35-5
      35.8. Steels Common to Mold Manufacturing 35-5
      35.9. Mold Manufacturing 35-5
      Further Reading 35-6
      ch. 36 Lean Manufacturing 36-3
      36.1. Introduction 36-3
      36.2. Concept of Lean Manufacturing 36-4
      36.3. Lean Production as a Corporate Culture 36-5
      36.4. Methodology and Tools 36-5
      36.5. Procedure for Implementation of Lean Production 36-15
      36.6. Future with Advanced TPM and Lean Organization 36-16
      Further Reading 36-16
      ch. 37 Six Sigma and Lean Manufacturing 37-1
      37.1. Overview 37-1
      37.2. Six Sigma Overview 37-1
      37.3. Concept and Philosophy of Six Sigma 37-2
      37.4. History of Six Sigma 37-2
      37.5. Strategic Concept for Successful Six Sigma 37-2
      37.6. Roles and Accountabilities in a Six Sigma Organization 37-4
      37.7. Tactical Approach for Six Sigma 37-4
      37.8. Obstacles in Six Sigma Implementation 37-8
      37.9. Opportunities with Successful Six Sigma 37-8
      37.10. Six Sigma and Lean Manufacturing 37-8
      37.11. Conclusion 37-9
      References 37-10
      Further Reading 37-10
      ch. 38 Flexible Manufacturing Systems 38-1
      38.1. Introduction 38-1
      38.2. FMS Definition 38-1
      38.3. FMS Performance 38-2
      38.4. Applications 38-2
      38.5. Justification and Design 38-3
      38.6. Implementation 38-5
      38.7. Operation 38-7
      38.8. Summary 38-8
      Further Reading 38-9
      ch. 39 Assembly System Design 39-1
      39.1. Introduction 39-1
      39.2. Type of Assembly Systems 39-2
      39.3. Assembly System Design Procedure 39-2
      39.4. Automated Inspection and System Launch 39-4
      39.5. Summary and Future Trend 39-4
      References 39-4
      ch. 40 Work Cell Design 40-1
      40.1. Overview 40-1
      40.2. Background 40-1
      40.3. Types of Manufacturing Cells 40-2
      40.4. How to Plan a Manufacturing Cell 40-2
      40.5. Value Stream and Multicell Installations 40-9
      40.6. Checklist for Cell Planning and Design 40-12
      40.7. Conclusions and Future Trends 40-13
      References 40-14
      Further Readings 40-14
      ch. 41 Quality: Inspection, Test, Risk Management, and SPC 41-3
      41.1. ISO 31000:2009 Will Impact What You Do 41-3
      41.2. Quality 41-3
      41.3. Introduction to Inspection 41-3
      41.4. Introduction to Testing 41-4
      41.5. Introduction to Risk Management 41-4
      41.6. Introduction to Statistical Process Control 41-5
      41.7. SPC Planning and Implementation 41-6
      41.8. SPC Tools 41-6
      41.9. Conclusion 41-15
      References 41-15
      Further Reading 41-15
      ch. 42 Engineering Economics 42-1
      42.1. Introduction 42-1
      42.2. Fundamental Principles 42-1
      42.3. Equivalence and the Mathematics of Compound Interests 42-1
      42.4. Methods for Selecting Among Alternatives 42-5
      42.5. After-Tax Economy Studies 42-7
      42.6. Incorporating Price-Level Changes into the Analysis 42-11
      42.7. Treating Risk and Uncertainty in the Analysis 42-13
      42.8. Compound Interest Tables (10%) 42-14
      Further Reading 42-14
      ch. 43 Industrial Ergonomics 43-1
      43.1. Introduction 43-1
      43.2. Working Environment 43-1
      43.3. Workstation Design 43-6
      43.4. Cumulative Trauma Disorders 43-8
      43.5. Work Design 43-11
      43.6. Conclusion 43-16
      References 43-16
      ch. 44 Work Measurement 44-1
      44.1. Work Measurement-Introduction 44-1
      44.2. Work Sampling 44-4
      44.3. Learning Curve 44-7
      44.4. Performing Studies 44-8
      44.5. Current Computer Applications 44-8
      References 44-10
      Further Reading 44-10
      ch. 45 Operations Research in Manufacturing 45-1
      45.1. Introduction 45-1
      45.2. Operation Research Techniques 45-1
      45.3. Future Trends 45-9
      References 45-9
      ch. 46 Supply Chain Management: Principles and Structures 46-1
      46.1. Introduction 46-1
      46.2. Defining Supply Chain Management 46-1
      46.3. Evolution of Supply Chain Management 46-5
      46.4. Supply Chain Structures 46-6
      46.5. Supply Chain Maturity Model 46-10
      46.6. Trends in Supply Chain Management 46-11
      46.7. Goals of Today's Supply Chains 46-11
      46.8. Working Together 46-12.
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