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Manufacturing engineering handbook / Hwaiyu Geng [editor].
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Title:Manufacturing engineering handbook / Hwaiyu Geng [editor].
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Other Contributors/Collections:Geng, Hwaiyu, editor.
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Published/Created:New York : McGraw-Hill Education, [2016]
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Holdings
Holdings Record Display
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Location:WOODWARD LIBRARY stacksWhere is this?
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Call Number: TS176 .M3614 2016
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Number of Items:1
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Status:Available
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Links:Donor bookplate
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Location:WOODWARD LIBRARY stacksWhere is this?
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Library of Congress Subjects:Production engineering.
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Edition:Second edition.
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Description:1 volume (various pagings) ; 29 cm
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Notes:Previous edition: 2004.
Includes bibliographical references and index.
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ISBN:9780071839778 hardcover
0071839771 hardcover
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Contents:Machine generated contents note: ch. 1 Advanced Manufacturing with Cloud, Internet of Things, and Sustainability 1-3
1.1. Introduction 1-3
1.2. Advanced Manufacturing and Sustainable Manufacturing 1-4
1.3. Advanced Manufacturing Technologies 1-4
1.4. Advanced Manufacturing and Global Manufacturing 1-7
1.5. Internet of Things and Advanced Manufacturing 1-8
1.6. Sustainable Manufacturing 1-9
1.7. Future of Advanced Manufacturing 1-11
1.8. Conclusion 1-12
References 1-13
Further Reading 1-14
ch. 2 Global Manufacturing 2-1
2.1. Rise of Global Manufacturing 2-1
2.2. Global Manufacturing Enterprise 2-2
2.3. Innovative Products for Global Markets 2-2
2.4. Manufacturing Systems 2-3
2.5. Business Models for Global Manufacturing Enterprises 2-4
2.6. Manufacturing Paradigm Transitions Over Time 2-5
Acknowledgment 2-7
References 2-7
ch. 3 Design for Manufacture and Assembly 3-1
3.1. Introduction 3-1
3.2. Maximum Part Size 3-1
3.3. Design for Drilling 3-2
3.4. Design for Milling 3-2
3.5. Design for Turning 3-3
3.6. Design for Sheet Metal Fabrication 3-3
3.7. Design for Injection Molding 3-5
3.8. Design for Additive Manufacturing 3-6
3.9. Design for Assembly 3-8
3.10. Conclusion 3-9
Further Reading 3-9
ch. 4 Design of Experiments 4-1
4.1. Introduction 4-1
4.2. Brief History of Design of Experiments 4-1
4.3. Statistical Methods Involved 4-1
4.4. Definitions 4-1
4.5. Objectives of Experimental Designs 4-1
4.6. Selection of an Experimental Design 4-2
4.7. ANOVA-Based Experimental Designs 4-2
4.8. Single-Factor Design or Completely Randomized Design 4-2
4.9. Calculations for Single-Factor ANOVA Tables 4-2
4.10. Single-Factor ANOVA Table 4-2
4.11. Two-Factor Design or Randomized Block Design 4-3
4.12. Calculations for Two-Factor ANOVA Tables 4-3
4.13. Two-Factor ANOVA Table 4-3
4.14. Two-Factor with Interaction Design 4-4
4.15. Calculations for Two Factor with Interaction ANOVA Tables 4-4
4.16. Two Factor with Interaction ANOVA Table 4-4
4.17. Factorial Base Experimental Designs 4-4
4.18. Full Factorial of Two Factors at Two Levels (22) Design 4-5
4.19. Full Factorial 22 Design with Two Replications 4-5
4.20. Full Factorial 22 Design-Linear Equation Model 4-5
4.21. Full Factorial 22 Design Calculations 4-5
4.22. Observations 4-6
4.23. Full Factorial Three Factor with Two Levels (23) Designs 4-6
4.24. Graphical and Statistical Analysis of a Full Factorial 23 Design 4-6
4.25. Software Application Example 4-7
4.26. Additional Thoughts on Factorial Designs 4-14
Further Reading 4-14
ch. 5 Design for Six Sigma 5-1
5.1. Introduction and Motivation 5-1
5.2. DFSS Methodology 5-1
5.3. Identify Phase 5-2
5.4. Design Phase 5-3
5.5. Optimize Phase 5-5
5.6. Validate Phase 5-6
5.7. Comparing DFSS with Other Strategies 5-6
5.8. Deploying DFSS 5-6
References 5-9
ch. 6 Value Engineering 6-1
6.1. History 6-1
6.2. Importance of Value Engineering in Today's Market 6-1
6.3. What Is Value Engineering 6-1
6.4. Putting Value Engineering to Practice 6-2
6.5. Application of VE 6-4
Further Reading 6-5
ch. 7 Basic Tools for Tolerance Analysis of Mechanical Assemblies 7-1
7.1. Part I: Introduction to Tolerance Analysis of Assemblies-1D 7-1
7.2. Part 2: Introduction to 2D Tolerance Analysis of Assembly 7-6
7.3. Part 3: Introduction to Analysis of 2D Assembly Tolerance Models 7-11
Further Reading 7-16
ch. 8 Quality Function Deployment 8-1
8.1. Introduction 8-1
8.2. Methodology 8-1
8.3. Expanded House of Quality 8-2
8.4. Example 8-3
8.5. Summary 8-4
References 8-4
Further Reading 8-4
ch. 9 Computer-Aided Design and Manufacturing 9-3
9.1. Boundary Representations and Free-Form Surface Design 9-3
9.2. Free-Form Geometry Manufacturing Techniques 9-3
9.3. Manufacturing Steps: Analysis for Manufacturing 9-5
9.4. Pending Challenges 9-9
9.5. Conclusions 9-10
References 9-10
ch. 10 CNC Control 10-1
10.1. Introduction 10-1
10.2. Principle and Fundamentals 10-1
10.3. Multipath Processing 10-6
10.4. Network Integration 10-6
10.5. Simulation 10-9
10.6. Operation, Safety, and Maintenance 10-9
10.7. Green Manufacturing and Energy Savings 10-12
10.8. Future Trends and Conclusions 10-13
Acknowledgments 10-14
Further Readings 10-14
ch. 11 Adaptive Control for Machining Operations 11-1
11.1. Introduction 11-1
11.2. Principle and Technology 11-1
11.3. Application 11-3
11.4. Financials 11-8
11.5. Future and Conclusions 11-9
Further Reading 11-9
ch. 12 Manufacturing Simulation 12-1
12.1. Introduction 12-1
12.2. Simulation Concepts 12-2
12.3. Simulation Applications 12-3
12.4. Conducting a Simulation Study 12-4
12.5. Economic Justification of Simulation 12-5
12.6. Future and Sources of Information on Simulation 12-6
12.7. Summary 12-6
References 12-6
ch. 13 Foundations of Microsystems (MEMS) Manufacturing 13-1
13.1. Introduction 13-1
13.2. Technology Fundamentals of MEMS 13-3
13.3. How Are MEMS Made? 13-5
13.4. What Are the Applications of MEMS? 13-14
13.5. MEMS Is a Green Technology 13-15
13.6. Future Trends 13-15
13.7. Conclusions 13-15
References 13-15
Further Information 13-17
ch. 14 Nanotechnology and Nanomanufacturing 14-1
14.1. Introduction 14-1
14.2. What Is Nanotechnology? 14-1
14.3. Why Nanotechnology Is Important 14-1
14.4. History of Nanotechnology 14-1
14.5. Fundamental Methods of Fabrication on the Nanoscale 14-3
14.6. Nanotechnology Metrology 14-6
14.7. Nanotechnology Manufacturing 14-7
14.8. Applications and Markets 14-8
14.9. Relationship Between MEMS and Nanotechnology 14-8
14.10. Future Directions and Research 14-8
14.11. Implications and Regulations 14-8
14.12. Conclusions 14-9
References 14-9
ch. 15 Additive Manufacturing or 3D Scanning and Printing 15-1
15.1. Introduction 15-1
15.2. Rise of Additive Manufacturing 15-1
15.3. Scanning 15-3
15.4. Computer Aided Design and Computer Assisted Modeling 15-4
15.5. Additive Manufacturing/3D Printing Materials 15-4
15.6. Additive Manufacturing/3D Printing Applications 15-4
15.7. Supply Chain and "On-Demand" Manufacturing 15-7
15.8. Green Additive Manufacturing 15-7
15.9. Future Growth and Capabilities 15-7
References 15-7
Resources 15-8
Further Reading 15-9
ch. 16 Heat Treatment: Principles and Practices 16-3
16.1. Principles of Heat Treatment 16-3
16.2. Ferrous Heat Treatment 16-12
16.3. Nonferrous Heat Treatment 16-19
16.4. Heat-Treatment Equipment 16-22
References 16-28
Further Reading 16-29
ch. 17 Metalcasting Processes 17-1
17.1. Introduction 17-1
17.2. Metalcasting Processes 17-1
17.3. Casting Economics 17-7
17.4. Environmental and Safety Control 17-7
Further Reading 17-8
ch. 18 Powder Metallurgy 18-1
18.1. Introduction 18-1
18.2. Powder Metallurgy Processes 18-2
18.3. Part Design Considerations 18-4
18.4. Materials and Properties 18-5
18.5. Comparison to Competing Metalworking Technologies 18-6
18.6. Conclusion 18-6
References 18-7
Information Resources 18-7
ch. 19 Welding, Brazing, and Thermal Cutting 19-1
19.1. Introduction 19-1
19.2. Essence of Welding 19-2
19.3. Arc Welding Processes 19-3
19.4. Oxyfuel Gas Welding 19-7
19.5. High Energy Beam Welding 19-7
19.6. Resistance Welding 19-7
19.7. Solid-State Welding 19-8
19.8. Other Welding Processes 19-10
19.9. Soldering and Brazing 19-10
19.10. Welding and Material Considerations 19-12
19.11. Welding Costs 19-14
19.12. Nondestructive Weld Testing 19-15
19.13. Welding Safety 19-15
Bibliography 19-16
Further Reading 19-16
ch. 20 Pressworking 20-1
20.1. Introduction 20-1
20.2. Common Pressworking Processes 20-2
20.3. Tooling Fundamentals 20-3
20.4. Press Fundamentals 20-6
20.5. Common Materials for Pressworking 20-9
20.6. Safety Considerations for Pressworking 20-10
20.7. Technology Trends and Developments 20-10
Further Reading 20-12
ch. 21 Laser Materials Processing 21-1
21.1. Overview 21-1
21.2. Understanding of Laser Energy 21-1
21.3. Laser Safety 21-3
21.4. Laser-Material-Processing Systems 21-4
21.5. Laser Machining Processes 21-5
21.6. Review of Other Laser-Material-Processing Applications 21-9
21.7. Concluding Remarks 21-11
References 21-11
ch. 22 Abrasive Jet Machining 22-1
22.1. Introduction 22-1
22.2. Cutting Process 22-2
22.3. Equipment 22-3
22.4. Safety 22-7
References 22-7
Further Reading 22-7
ch. 23 Metalcutting, Turning, and Milling 23-3
23.1. Mechanics of Metal Cutting 23-3
23.2. Turning 23-6
23.3. Milling 23-10
23.4. Failure Analysis 23-12
23.5. Operating Conditions 23-14
References 23-17
Further Reading 23-17
Acknowledgment 23-18
ch. 24 Holemaking 24-1
24.1. Introduction 24-1
24.2. Methods for Machining Holes 24-1
24.3. Drilling Holes 24-2
24.4. Drill Types 24-2
24.5. Milling Holes and Cavities 24-4
24.6. Milling Methods 24-4
Contents note continued: 24.7. Boring 24-5
24.8. Boring Methods 24-5
24.9. Reaming, Skiving, and Roller Burnishing 24-6
24.10. Deep-Hole Machining 24-8
Further Reading 24-10
ch. 25 Threading 25-1
25.1. Introduction 25-1
25.2. Methods for Cutting Screw Threads 25-1
25.3. Establishing the Method and Operation 25-2
25.4. Thread Turning 25-2
25.5. Thread Milling 25-9
25.6. Thread Whirling 25-11
Further Reading 25-12
ch. 26 Rolling Process 26-1
26.1. Rolling Process Background 26-1
26.2. General Characteristics of the Rolling Process 26-2
26.3. Rolling System Geometrics and Characteristics 26-8
26.4. Process Economic and Quality Benefits 26-10
26.5. Rollable Forms 26-12
26.6. Rolling Materials 26-16
26.7. Rolling Blank Requirements and Related Effects 26-17
26.8. Die and Tool Wear 26-19
26.9. Rolling Equipment 26-20
26.10. Process Control and Gaging 26-25
26.11. Operational Uses of Rolling 26-26
26.12. Future Directions 26-27
Further Reading 26-27
ch. 27 Tapping 27-1
27.1. Introduction 27-1
27.2. Machines Used for Tapping and Tap Holders 27-1
27.3. Tap Nomenclature 27-3
27.4. Influence of Material and Hole Condition 27-4
27.5. Effects of Hole Size 27-4
27.6. Workpiece Fixturing 27-4
27.7. Tap Lubrication 27-6
27.8. Determining Correct Tapping Speeds 27-6
ch. 28 Fundamentals of Gear and Gear Manufacturing 28-1
28.1. Background 28-1
28.2. Different Kind of Gears 28-1
28.3. Profile 28-3
28.4. Gear Nomenclature 28-3
28.5. Gear Manufacturing 28-5
Further Reading 28-5
ch. 29 Grinding Technology 29-1
29.1. Grinding Fundamentals 29-1
29.2. High-Performance Grinding Using Conventional Abrasive Wheels 29-10
29.3. High-Performance Grinding Using CBN Grinding Wheels 29-18
Acknowledgments 29-29
References 29-32
Further Reading 29-32
ch. 30 Electrical Discharge Machining and Electrochemical Machining 30-1
30.1. EDM 30-1
30.2. Principle of EDM 30-1
30.3. Types of Die-Sinking EDM Machine 30-2
30.4. Types of Wire EDM Machine 30-3
30.5. Use of Die-Sinking EDM 30-5
30.6. ECM 30-7
30.7. ECM Applications 30-8
30.8. Advantages and Disadvantages of ECM 30-8
30.9. Conclusion 30-8
Further Reading 30-8
ch. 31 Robotics and Automation 31-3
31.1. Introduction 31-3
31.2. Robotics Principles and Fundamentals 31-3
31.3. Common Types of Industrial Robots 31-3
31.4. Welding Robots 31-4
31.5. Picking, Packing, and Palletizing 31-4
31.6. Robotic Loading and Unloading-Machine Tending 31-7
31.7. Robot Vision Systems 31-8
31.8. Robot Operations, Safety, and Maintenance 31-10
31.9. Green Manufacturing and Energy Savings 31-11
31.10. Conclusions and Future Trends 31-12
Further Reading 31-12
ch. 32 Machine Vision 32-1
32.1. Introduction 32-1
32.2. Operating Principles 32-1
32.3. Elements of a Machine Vision System 32-2
32.4. Machine Vision Working with Robots 32-9
32.5. Vision Systems for Inspection 32-10
32.6. Automation Considerations 32-12
32.7. Green Technology Considerations 32-13
32.8. Trends in Machine Vision Technology 32-13
Further Reading 32-14
ch. 33 Polymer-Composites Manufacturing Processes 33-3
33.1. Introduction to Composites 33-3
33.2. Fiber-Reinforced Thermoset Molding Processes 33-5
33.3. Fiber-Reinforced Thermoplastics 33-7
33.4. Vacuum Bagging Techniques 33-12
33.5. Resin-Transfer Molding Techniques 33-13
33.6. Structural Reaction Injection Molding 33-14
33.7. Continuous Fiber-Reinforced Composites Prepreg Layup 33-15
33.8. Filament Winding 33-18
33.9. Pultrusion 33-19
33.10. Braiding 33-20
33.11. Tailored Fiber Placement 33-20
33.12. Hybrid Composites 33-21
33.13. Outlook 33-22
References 33-23
ch. 34 Plastic Molding Processes 34-1
34.1. Introduction 34-1
34.2. General Considerations for Molding Processes 34-1
34.3. Thermoset Molding Process 34-2
34.4. Thermoplastic Molding Processes 34-6
34.5. Evolution of the Injection Molding Machine 34-12
34.6. New Approaches in Plastic Molding 34-14
34.7. Short Review of Die Casting 34-15
References 34-15
Further Reading 34-15
ch. 35 Injection Molds for Thermoplastics 35-1
35.1. Introduction 35-1
35.2. Injection Mold Component Definitions 35-1
35.3. Part Design 35-2
35.4. Production Rate 35-2
35.5. Types of Molds 35-2
35.6. Cavity Layouts 35-4
35.7. Hot Runner Systems 35-5
35.8. Steels Common to Mold Manufacturing 35-5
35.9. Mold Manufacturing 35-5
Further Reading 35-6
ch. 36 Lean Manufacturing 36-3
36.1. Introduction 36-3
36.2. Concept of Lean Manufacturing 36-4
36.3. Lean Production as a Corporate Culture 36-5
36.4. Methodology and Tools 36-5
36.5. Procedure for Implementation of Lean Production 36-15
36.6. Future with Advanced TPM and Lean Organization 36-16
Further Reading 36-16
ch. 37 Six Sigma and Lean Manufacturing 37-1
37.1. Overview 37-1
37.2. Six Sigma Overview 37-1
37.3. Concept and Philosophy of Six Sigma 37-2
37.4. History of Six Sigma 37-2
37.5. Strategic Concept for Successful Six Sigma 37-2
37.6. Roles and Accountabilities in a Six Sigma Organization 37-4
37.7. Tactical Approach for Six Sigma 37-4
37.8. Obstacles in Six Sigma Implementation 37-8
37.9. Opportunities with Successful Six Sigma 37-8
37.10. Six Sigma and Lean Manufacturing 37-8
37.11. Conclusion 37-9
References 37-10
Further Reading 37-10
ch. 38 Flexible Manufacturing Systems 38-1
38.1. Introduction 38-1
38.2. FMS Definition 38-1
38.3. FMS Performance 38-2
38.4. Applications 38-2
38.5. Justification and Design 38-3
38.6. Implementation 38-5
38.7. Operation 38-7
38.8. Summary 38-8
Further Reading 38-9
ch. 39 Assembly System Design 39-1
39.1. Introduction 39-1
39.2. Type of Assembly Systems 39-2
39.3. Assembly System Design Procedure 39-2
39.4. Automated Inspection and System Launch 39-4
39.5. Summary and Future Trend 39-4
References 39-4
ch. 40 Work Cell Design 40-1
40.1. Overview 40-1
40.2. Background 40-1
40.3. Types of Manufacturing Cells 40-2
40.4. How to Plan a Manufacturing Cell 40-2
40.5. Value Stream and Multicell Installations 40-9
40.6. Checklist for Cell Planning and Design 40-12
40.7. Conclusions and Future Trends 40-13
References 40-14
Further Readings 40-14
ch. 41 Quality: Inspection, Test, Risk Management, and SPC 41-3
41.1. ISO 31000:2009 Will Impact What You Do 41-3
41.2. Quality 41-3
41.3. Introduction to Inspection 41-3
41.4. Introduction to Testing 41-4
41.5. Introduction to Risk Management 41-4
41.6. Introduction to Statistical Process Control 41-5
41.7. SPC Planning and Implementation 41-6
41.8. SPC Tools 41-6
41.9. Conclusion 41-15
References 41-15
Further Reading 41-15
ch. 42 Engineering Economics 42-1
42.1. Introduction 42-1
42.2. Fundamental Principles 42-1
42.3. Equivalence and the Mathematics of Compound Interests 42-1
42.4. Methods for Selecting Among Alternatives 42-5
42.5. After-Tax Economy Studies 42-7
42.6. Incorporating Price-Level Changes into the Analysis 42-11
42.7. Treating Risk and Uncertainty in the Analysis 42-13
42.8. Compound Interest Tables (10%) 42-14
Further Reading 42-14
ch. 43 Industrial Ergonomics 43-1
43.1. Introduction 43-1
43.2. Working Environment 43-1
43.3. Workstation Design 43-6
43.4. Cumulative Trauma Disorders 43-8
43.5. Work Design 43-11
43.6. Conclusion 43-16
References 43-16
ch. 44 Work Measurement 44-1
44.1. Work Measurement-Introduction 44-1
44.2. Work Sampling 44-4
44.3. Learning Curve 44-7
44.4. Performing Studies 44-8
44.5. Current Computer Applications 44-8
References 44-10
Further Reading 44-10
ch. 45 Operations Research in Manufacturing 45-1
45.1. Introduction 45-1
45.2. Operation Research Techniques 45-1
45.3. Future Trends 45-9
References 45-9
ch. 46 Supply Chain Management: Principles and Structures 46-1
46.1. Introduction 46-1
46.2. Defining Supply Chain Management 46-1
46.3. Evolution of Supply Chain Management 46-5
46.4. Supply Chain Structures 46-6
46.5. Supply Chain Maturity Model 46-10
46.6. Trends in Supply Chain Management 46-11
46.7. Goals of Today's Supply Chains 46-11
46.8. Working Together 46-12.