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    Chemical engineering design : principles, practice, and economics of plant and process design / Gavin Towler, Ray Sinnott.

    • Title:Chemical engineering design : principles, practice, and economics of plant and process design / Gavin Towler, Ray Sinnott.
    •    
    • Author/Creator:Towler, Gavin P.
    • Other Contributors/Collections:Sinnott, R. K.
    • Published/Created:Oxford ; Waltham, MA : Butterworth-Heinemann, ©2013.
    • Holdings

       
    • Library of Congress Subjects:Chemical engineering.
    • Edition:2nd ed.
    • Description:xvi, 1, 303 pages : illustrations ; 25 cm.
    • Summary:"Chemical Engineering Design is a complete course text for students of chemical engineering. Written for the Senior Design Course, and also suitable for introduction to chemical engineering courses, it covers the basics of unit operations and the latest aspects of process design, equipment selection, plant and operating economics, safety and loss prevention. It is a textbook that students will want to keep through their undergraduate education and on into their professional lives."--Publisher's website.
    • Notes:Machine generated contents note: Part I: Process Design Chapter 1 Introduction to Design Chapter 2 Process Flowsheet Development Chapter 3 Utilities and Energy Efficient Design Chapter 4 Process Simulation Chapter 5 Instrumentation and Process Control Chapter 6 Materials of Construction Chapter 7 Capital Cost Estimating Chapter 8 Estimating Revenues and Production Costs Chapter 9 Economic Evaluation of Projects Chapter 10 Safety and Loss Prevention Chapter 11 General Site Considerations Chapter 12 Optimization in Design Part II: Plant Design Chapter 13 Equipment Selection, Specification and Design Chapter 14 Design of Pressure Vessels Chapter 15 Design of Reactors and Mixers Chapter 16 Separation of Fluids Chapter 17 Separation Columns (Distillation, Absorption and Extraction) Chapter 18 Specification and Design of Solids-Handling Equipment Chapter 19 Heat Transfer Equipment Chapter 20 Transport and Storage of Fluids.
      Includes index.
      Includes bibliographical references and index.
    • ISBN:9780080966595 (hardback)
      0080966594 (hardback)
    • Contents:Machine generated contents note: pt. 1 PROCESS DESIGN
      ch. 1 Introduction to Design
      1.1. Introduction
      1.2. Nature of Design
      1.3. Organization of a Chemical Engineering Project
      1.4. Project Documentation
      1.5. Codes and Standards
      1.6. Design Factors (Design Margins)
      1.7. Systems of Units
      1.8. Product Design
      References
      Nomenclature
      Problems
      ch. 2 Process Flowsheet Development
      2.1. Introduction
      2.2. Flowsheet Presentation
      2.3. Anatomy of a Chemical Manufacturing Process
      2.4. Selection, Modification, and Improvement of Commercially-Proven Processes
      2.5. Revamps of Existing Plants
      2.6. Synthesis of Novel Flowsheets
      2.7. PFD Review
      2.8. Overall Procedure for Flowsheet Development
      References
      Nomenclature
      Problems
      ch. 3 Utilities and Energy Efficient Design
      3.1. Introduction
      3.2. Utilities
      3.3. Energy Recovery
      3.4. Waste Stream Combustion
      3.5. Heat-exchanger Networks
      3.6. Energy Management in Unsteady Processes
      References
      Nomenclature
      Problems
      ch. 4 Process Simulation
      4.1. Introduction
      4.2. Process Simulation Programs
      4.3. Specification of Components
      4.4. Selection of Physical Property Models
      4.5. Simulation of Unit Operations
      4.6. User Models
      4.7. Flowsheets With Recycle
      4.8. Flowsheet Optimization
      4.9. Dynamic Simulation
      References
      Nomenclature
      Problems
      ch. 5 Instrumentation and Process Control
      5.1. Introduction
      5.2. P&I Diagram
      5.3. Process Instrumentation and Control
      5.4. Conventional Control Schemes
      5.5. Alarms, Safety Trips, and Interlocks
      5.6. Batch Process Control
      5.7. Computer Control Systems
      References
      Problems
      ch. 6 Materials of Construction
      6.1. Introduction
      6.2. Material Properties
      6.3. Mechanical Properties
      6.4. Corrosion Resistance
      6.5. Selection for Corrosion Resistance
      6.6. Material Costs
      6.7. Contamination
      6.8. Commonly Used Materials of Construction
      6.9. Plastics as Materials of Construction for Chemical Plant
      6.10. Ceramic Materials (Silicate Materials)
      6.11. Carbon
      6.12. Protective Coatings
      6.13. Design for Corrosion Resistance
      References
      Nomenclature
      Problems
      ch. 7 Capital Cost Estimating
      7.1. Introduction
      7.2. Components of Capital Cost
      7.3. Accuracy and Purpose of Capital Cost Estimates
      7.4. Order of Magnitude Estimates
      7.5. Estimating Purchased Equipment Costs
      7.6. Estimating Installed Costs: The Factorial Method
      7.7. Cost Escalation
      7.8. Location Factors
      7.9. Estimating Offsite Capital Costs
      7.10. Computer Tools for Cost Estimating
      7.11. Validity of Cost Estimates
      References
      Nomenclature
      Problems
      ch. 8 Estimating Revenues and Production Costs
      8.1. Introduction
      8.2. Costs, Revenues, and Profits
      8.3. Product and Raw Material Prices
      8.4. Estimating Variable Production Costs
      8.5. Estimating Fixed Production Costs
      8.6. Summarizing Revenues and Production Costs
      References
      Nomenclature
      Problems
      ch. 9 Economic Evaluation of Projects
      9.1. Introduction
      9.2. Cash Flows during a Project
      9.3. Project Financing
      9.4. Taxes and Depreciation
      9.5. Simple Methods for Economic Analysis
      9.6. Present Value Methods
      9.7. Annualized Cost Methods
      9.8. Sensitivity Analysis
      9.9. Project Portfolio Selection
      References
      Nomenclature
      Problems
      ch. 10 Safety and Loss Prevention
      10.1. Introduction
      10.2. Materials Hazards
      10.3. Process Hazards
      10.4. Analysis of Product and Process Safety
      10.5. Failure-Mode Effect Analysis
      10.6. Safety Indices
      10.7. Hazard and Operability Studies
      10.8. Quantitative Hazard Analysis
      10.9. Pressure Relief
      References
      Nomenclature
      Problems
      ch. 11 General Site Considerations
      11.1. Introduction
      11.2. Plant Location and Site Selection
      11.3. Site Layout
      11.4. Plant Layout
      11.5. Environmental Considerations
      References
      ch. 12 Optimization in Design
      12.1. Introduction
      12.2. Design Objective
      12.3. Constraints and Degrees of Freedom
      12.4. Trade-Offs
      12.5. Problem Decomposition
      12.6. Optimization of a Single Decision Variable
      12.7. Search Methods
      12.8. Optimization of Two or More Decision Variables
      12.9. Linear Programming
      12.10. Nonlinear Programming
      12.11. Mixed Integer Programming
      12.12. Optimization in Industrial Practice
      References
      Nomenclature
      Problems
      pt. 2 PLANT DESIGN
      ch. 13 Equipment Selection, Specification, and Design
      13.1. Introduction
      13.2. Sources of Equipment Design Information
      13.3. Guide to Equipment Selection and Design
      References
      ch. 14 Design of Pressure Vessels
      14.1. Introduction
      14.2. Pressure Vessel Codes and Standards
      14.3. Fundamentals of Strength of Materials
      14.4. General Design Considerations for Pressure Vessels
      14.5. Design of Thin-Walled Vessels Under Internal Pressure
      14.6. Compensation for Openings and Branches
      14.7. Design of Vessels Subject to External Pressure
      14.8. Design of Vessels Subject to Combined Loading
      14.9. Vessel Supports
      14.10. Bolted Flanged Joints
      14.11. Welded Joint Design
      14.12. Fatigue Assessment of Vessels
      14.13. Pressure Tests
      14.14. High-Pressure Vessels
      14.15. Liquid Storage Tanks
      References
      Nomenclature
      Problems
      ch. 15 Design of Reactors and Mixers
      15.1. Introduction
      15.2. Reactor Design: General Procedure
      15.3. Sources of Reaction Engineering Data
      15.4. Choice of Reaction Conditions
      15.5. Mixing
      15.6. Heating and Cooling of Reacting Systems
      15.7. Multiphase Reactors
      15.8. Reactor Design for Catalytic Processes
      15.9. Design of Bioreactors
      15.10. Multifunctional Batch Reactors
      15.11. Computer Simulation of Reactors
      15.12. Determining Actual Reactor Performance
      15.13. Safety Considerations in Reactor Design
      15.14. Capital Cost of Reactors
      References
      Nomenclature
      Problems
      ch. 16 Separation of Fluids
      16.1. Introduction
      16.2. Gas-Gas Separations
      16.3. Gas-Liquid Separators
      16.4. Liquid-Liquid Separation
      16.5. Separation of Dissolved Components
      References
      Nomenclature
      Problems
      ch. 17 Separation Columns (Distillation, Absorption, and Extraction)
      17.1. Introduction
      17.2. Continuous Distillation: Process Description
      17.3. Continuous Distillation: Basic Principles
      17.4. Design Variables in Distillation
      17.5. Design Methods for Binary Systems
      17.6. Multicomponent Distillation: General Considerations
      17.7. Multicomponent Distillation: Shortcut Methods for Stage and Reflux Requirements
      17.8. Multicomponent Distillation: Rigorous Solution Procedures (Computer Methods)
      17.9. Other Distillation Processes
      17.10. Plate Efficiency
      17.11. Approximate Column Sizing
      17.12. Plate Contactors
      17.13. Plate Hydraulic Design
      17.14. Packed Columns
      17.15. Column Auxiliaries
      17.16. Solvent Extraction (Liquid-Liquid Extraction)
      17.17. Capital Cost of Separation Columns
      References
      Nomenclature
      Problems
      ch. 18 Specification and Design of Solids-Handling Equipment
      18.1. Introduction
      18.2. Properties of Granular Materials
      18.3. Storage and Transport of Solids
      18.4. Separation and Mixing of Solids
      18.5. Gas-Solids Separations (Gas Cleaning)
      18.6. Separation of Solids from Liquids
      18.7. Separation of Liquids from Solids (Drying)
      18.8. Solids Formation, Shaping, and Size Enlargement Processes
      18.9. Particle Size Reduction (Comminution)
      18.10. Heat Transfer to Flowing Solid Particles
      18.11. Hazards of Solids Processing
      References
      Nomenclature
      Problems
      ch. 19 Heat-Transfer Equipment
      19.1. Introduction
      19.2. Basic Design Procedure and Theory
      19.3. Overall Heat-Transfer Coefficient
      19.4. Fouling Factors (Dirt Factors)
      19.5. Shell and Tube Exchangers: Construction Details
      19.6. Mean Temperature Difference (Temperature Driving Force)
      19.7. Shell and Tube Exchangers: General Design Considerations
      19.8. Tube-Side Heat-Transfer Coefficient and Pressure Drop (Single Phase)
      19.9. Shell-Side Heat Transfer and Pressure Drop (Single Phase)
      19.10. Condensers
      19.11. Reboilers and Vaporizers
      19.12. Plate Heat Exchangers
      19.13. Direct-Contact Heat Exchangers
      19.14. Finned Tubes
      19.15. Double-Pipe Heat Exchangers
      19.16. Air-Cooled Exchangers
      19.17. Fired Heaters (Furnaces and Boilers)
      19.18. Heat Transfer to Vessels
      19.19. Capital Cost of Heat Transfer Equipment
      References
      Nomenclature
      Problems
      ch. 20 Transport and Storage of Fluids
      20.1. Introduction
      20.2. Storage of Fluids
      20.3. Transport of Gases and Liquids
      20.4. Pressure Drop in Pipelines
      20.5. Valves
      20.6. Compression and Expansion of Gases
      20.7. Pumping of Liquids
      20.8. Selection of Drivers for Rotating Equipment
      20.9. Mechanical Design of Piping Systems
      20.10. Pipe Size Selection
      20.11. Sizing of Control Valves
      References
      Nomenclature
      Problems
      Appendices
      A. Graphical Symbols for Piping Systems and Plant
      B. Corrosion Charts
      Contents note continued: C. Physical Property Data Bank
      D. Conversion Factors
      E. Design Projects (Shorter Problem Statements)
      F. Design Projects (Longer Problem Statements)
      G. Equipment Specification (Data) Sheets
      H. Typical Shell and Tube Heat Exchanger Tube-Sheet Layouts
      I. Material Safety Data Sheet.
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